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Bioprinting · Extrusion · 2022 · Scientific Reports

Development of a high-performance open-source 3D bioprinter

The application of 3D printing to biological research has provided the tissue engineering community with a method for organizing cells and biological materials into complex 3D structures. While many commercial bioprinting platforms exist, they are expensive, ranging from $5000 to over $1,000,000.

Performance the paper reports

1 of 5
  1. Motion8.7 µmMotion accuracy: reported
  2. Volume—Volumetric accuracy: not reported
  3. Viability—Cell viability: not reported
  4. Unattended—Unattended operation: not reported
  5. Standard—Standard compliance: not reported
  • Motion / positional accuracy8.7 µm
    For the Z-axis, the unidirectional repeatability was 8.7 µm, and the bidirectional repeatability was 38.7 µm.

How hard this is to adopt

3.6 of 5, higher is easier

Each score is shown against the range the other 59 builds actually occupy, because no criterion uses the full 1–5 scale. These describe how reproducible the build is, not how good the science is.

  • Resolution

    3/1–5

    Quantitative handling accuracy reported, but minimum volume unclear.

  • Throughput

    3/2–5

    Throughput not explicit; assigned moderate default.

  • Parts sourcing

    3/2–4

    Mix of common parts and custom/printed components.

  • Skill needed

    4/2–4

    Build/operation described as low-skill or basic assembly.

  • Facilities needed

    4/2–4

    Uses common benchtop/desktop equipment or generic consumables.

  • Documentation

    4/2–5

    Open resources include several build or operation artifacts.

  • Validation effort

    4/2–4

    Validation includes standards, benchmarking, replicates, or multi-condition tests.

  • Cycle time

    4/1–4

    Speed evidence suggests rapid, real-time, or automated operation.

2 further criteria are recorded but not shown
  • Application Level — scored 2 (75% of records share one value), so it cannot separate one build from another.
  • Build Time (scored for only 6 of 60 records), so it cannot separate one build from another.

Both remain in the published dataset.

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Publication data

Matched by doi · retrieved 2026-07-21

Abstract

The application of 3D printing to biological research has provided the tissue engineering community with a method for organizing cells and biological materials into complex 3D structures. While many commercial bioprinting platforms exist, they are expensive, ranging from $5000 to over $1,000,000. This high cost of entry prevents many labs from incorporating 3D bioprinting into their research. Due to the open-source nature of desktop plastic 3D printers, an alternative option has been to convert low-cost plastic printers into bioprinters. Several open-source modifications have been described, but there remains a need for a user-friendly, step-by-step guide for converting a thermoplastic printer into a bioprinter using components with validated performance. Here we convert a low-cost 3D printer, the FlashForge Finder, into a bioprinter using our Replistruder 4 syringe pump and the Duet3D Duet 2 WiFi for total cost of less than $900. We demonstrate that the accuracy of the bioprinter's travel is better than 35 µm in all three axes and quantify fidelity by printing square lattice collagen scaffolds with average errors less than 2%. We also show high fidelity reproduction of clinical-imaging data by printing a scaffold of a human ear using collagen bioink. Finally, to maximize accessibility and customizability, all components we have designed for the bioprinter conversion are provided as open-source 3D models, along with instructions for further modifying the bioprinter for additional use cases, resulting in a comprehensive guide for the bioprinting field.

Bibliographic details

Published
2022-12-31
Journal/source
Scientific Reports
Publisher
Springer Science and Business Media LLC
DOI
10.1038/s41598-022-26809-4
Type
journal-article
Language
en
Volume / issue
12 / 1
Pages
Not supplied
ISSN
2045-2322

Access and metrics

Open access
Yes
OA status
gold
License
cc-by
Version
publishedVersion
Cited by
61
References
32
Retracted
No

Authors and affiliations

  1. Joshua W. TashmanCarnegie Mellon University
  2. Daniel J. ShiwarskiCarnegie Mellon University
  3. Adam W. FeinbergCorresponding authorCarnegie Mellon University

Topics and keywords

3D Printing in Biomedical ResearchAdditive Manufacturing and 3D Printing TechnologiesInnovative Microfluidic and Catalytic Techniques InnovationComputer science3D printing3d printer3D bioprintingScaffoldOpen sourceBiomedical engineeringTissue engineeringEngineeringOperating systemMechanical engineeringSoftware

Funding

  • National Institutes of Health · F30HL154728
  • National Institutes of Health · K99HL155777
  • U.S. Food and Drug Administration · R01FD006582
Perspective and practical signals

Why it matters

Canonical ‘Feinberg lab’ open-source bioprinter paper; directly in-scope for new open tools.

Limitations

no cell viability or functional validation, how reproducible is the building (e.g. build time, failure rate, user variability)