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Liquid Handling · Bioprinting · Extrusion · 2015 · Procedia Engineering

Design and Validation of an Open-Hardware Print-Head for Bioprinting Application

In the last decades drop-on-demand inkjet technology played an increasing role in industrial and medical applications. This is due to the ability to deposit a small amount of material in precisely defined position.

Performance the paper reports

1 of 5
  1. Motion—Motion accuracy: not reported
  2. Volume—Volumetric accuracy: not reported
  3. Viability10%Cell viability: reported
  4. Unattended—Unattended operation: not reported
  5. Standard—Standard compliance: not reported
  • Cell viability10%
    Each well was previously filled with 450 µl of complete medium (EMEM containing 10%v/v Fetal Bovine Serum, 2mM L-glutamine and 1%v/v of antibiotic antimicotic solution), as the impact of the droplet with rigid substrates strongly decreases c

How hard this is to adopt

3.1 of 5, higher is easier

Each score is shown against the range the other 59 builds actually occupy, because no criterion uses the full 1–5 scale. These describe how reproducible the build is, not how good the science is.

  • Resolution

    not scored

    Resolution reported by volume (140 nL).

  • Throughput

    2/2–5

    Operation appears single-unit or manually constrained.

  • Parts sourcing

    3/2–4

    Mix of common parts and custom/printed components.

  • Skill needed

    3/2–4

    Multiple technical skills appear required.

  • Facilities needed

    4/2–4

    Uses common benchtop/desktop equipment or generic consumables.

  • Documentation

    2/2–5

    provides partial build information but missing critical details required for reproduction

  • Validation effort

    4/2–4

    Validation includes standards, benchmarking, replicates, or multi-condition tests.

  • Cycle time

    4/1–4

    Speed evidence suggests rapid, real-time, or automated operation.

2 further criteria are recorded but not shown
  • Application Level — scored 4 (75% of records share one value), so it cannot separate one build from another.
  • Build Time (scored for only 6 of 60 records), so it cannot separate one build from another.

Both remain in the published dataset.

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Publication data

Matched by doi · retrieved 2026-07-21

Abstract

In the last decades drop-on-demand inkjet technology played an increasing role in industrial and medical applications. This is due to the ability to deposit a small amount of material in precisely defined position. In the field of Biofabrication, inkjet printers are used to build 2D and 3D scaffolds and gels with biological molecules, including living cells. Several works, including seminal papers on inkjet bioprinting, were carried out with modified office printers. These printers have fixed structural characteristics and operating size, especially on the print-head, limiting the range of materials that can be dispensed. The aim of the present work is the design and fabrication of an open-source piezoelectric inkjet print-head, optimized for the bioprinting field. This low-cost, reproducible, reliable, versatile and biocompatible device will enable various research laboratories to work with a shared device; the open source allowing for parts to be modified to suit specific needs. The design was carried out by Finite Element (FE) modelling of the piezoelectric, mechanical, fluid dynamics and their coupling. The design was optimized for shear rate, which we minimized in order to be able to print cells. The mechanical frame of the printer was designed and built using a low-cost 3D printer. The nozzle plate was fabricated from a polycarbonate disc coated with biocompatible silicone, to increase the hydrophobicity of the outer surface of the disc, preventing ink adhesion on the edge of the nozzle; the refilling system, and the electronic control were also part of the project and will be freely available to download. The FE models were validated with ad-hoc experiments, printing water, gelatin solution, and cell culture media, by modulating the wave power in amplitude, frequency and duty cycle. The tests showed a large working window both respect to viscosity and to surface tension. Finally Human Skin Fibroblasts (ATCC-CRL- 2522, Teddington UK), suspended in culture media, were printed. Cell viability, assessed by CellTiter-Blue and LIVE / DEAD tests, resulted comparable with the control, demonstrating the validity of the first open source piezoelectric inkjet print-head for biofabrication.

Bibliographic details

Published
2015-01-01
Journal/source
Procedia Engineering
Publisher
Elsevier BV
DOI
10.1016/j.proeng.2015.07.015
Type
journal-article
Language
en
Volume / issue
110
Pages
98-105
ISSN
1877-7058

Access and metrics

Open access
Yes
OA status
diamond
License
cc-by-nc-nd
Version
publishedVersion
Cited by
16
References
9
Retracted
No

Authors and affiliations

  1. Carmelo De MariaUniversity of Pisa · Piaggio (Italy)
  2. Laura M. FerrariUniversity of Pisa · Piaggio (Italy)
  3. Francesca MontemurroUniversity of Pisa · Piaggio (Italy)
  4. Federico VozziIstituto di Fisiologia Clinica
  5. Ilenia GuerrazziIstituto di Fisiologia Clinica
  6. Thomas BolandThe University of Texas at El Paso
  7. Giovanni VozziCorresponding authorUniversity of Pisa · Piaggio (Italy)

Topics and keywords

3D Printing in Biomedical ResearchAdditive Manufacturing and 3D Printing TechnologiesInnovative Microfluidic and Catalytic Techniques InnovationBiofabricationNozzleBiocompatible material3D printingMechanical engineeringMaterials scienceNanotechnologyComputer scienceEngineeringTissue engineeringBiomedical engineering
Perspective and practical signals

Why it matters

Dedicated open-hardware printhead paper; good historical anchor beyond syringe conversions.

Limitations

No limitation note curated yet.