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Liquid Handling · Bioprinting · Extrusion · 2025 · Scientific Reports

Fabrication and validation of an affordable DIY coaxial 3D extrusion bioprinter

3D bioprinting has emerged as a promising technology in tissue engineering, allowing for the precise fabrication of complex structures to mimic native tissues. Coaxial bioprinting enhances the complexity of printed structures by extruding multiple materials in concentric layers.

Performance the paper reports

1 of 5
  1. Motion—Motion accuracy: not reported
  2. Volume—Volumetric accuracy: not reported
  3. Viability90%Cell viability: reported
  4. Unattended—Unattended operation: not reported
  5. Standard—Standard compliance: not reported
  • Cell viability90%
    However, cell viability in printed conditions recovered to over 90% after 7 days.

How hard this is to adopt

3.4 of 5, higher is easier

Each score is shown against the range the other 59 builds actually occupy, because no criterion uses the full 1–5 scale. These describe how reproducible the build is, not how good the science is.

  • Resolution

    3/1–5

    Extrusion set to 0.917 and 1.529 uL/s (55-92 uL/min) through a 200 µm inner needle; no volumetric accuracy or pulsation measurement, only shape fidelity.

  • Throughput

    4/2–5

    Two stepper-driven syringe extruders on separate TMC2209 drivers, core-shell ratio programmable 100-0 to 50-50 and gradient-switched mid-print via M166.

  • Parts sourcing

    4/2–4

    Mostly off-the-shelf or kit-based components.

  • Skill needed

    2/2–4

    Multiple advanced technical skills appear required.

  • Facilities needed

    4/2–4

    Uses common benchtop/desktop equipment or generic consumables.

  • Documentation

    4/2–5

    Open resources include several build or operation artifacts.

  • Validation effort

    3/2–4

    Shape fidelity across core-shell ratios, two nozzle geometries, four inks, rheology, CFD and 14-day viability, but no experimental benchmark against a commercial coaxial bioprinter.

  • Cycle time

    3/1–4

    No timing comparison reported; only absolute print speed of 3 mm/s and 1 h shell gelation, with no conventional or commercial reference.

2 further criteria are recorded but not shown
  • Application Level — scored 4 (75% of records share one value), so it cannot separate one build from another.
  • Build Time (scored for only 6 of 60 records), so it cannot separate one build from another.

Both remain in the published dataset.

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Record metadata
Publication data

Matched by doi · retrieved 2026-07-21

Abstract

3D bioprinting has emerged as a promising technology in tissue engineering, allowing for the precise fabrication of complex structures to mimic native tissues. Coaxial bioprinting enhances the complexity of printed structures by extruding multiple materials in concentric layers. However, costly commercial systems and a lack of Do-it-Yourself (DIY) guides for coaxial 3D bioprinting limit the wider adoption of this technology. This study presents a detailed description of modifying a commercial 3D printer to a coaxial 3D bioprinting system that simultaneously drives two syringe pump extruders connected to a coaxial nozzle. The system was validated using a soft alginate-gelatin hydrogel core and a load-bearing methylcellulose-based (MC) hydrogel shell. Shape fidelity of the 3D printed structures was evaluated for core-shell extrusion ratio, coaxial nozzle configuration, and in-situ crosslinking of the hydrogel core. Employing optimized printing settings allowed the fabrication of complex scaffold structures with a gradual transition between the extrusion of core and shell material. Mesenchymal stem cells (MSCs) encapsulated in varying alginate concentrations were printed, maintaining shape fidelity and high cell viability. In conclusion, we developed a cost-effective DIY coaxial 3D bioprinter capable of extruding soft cell-laden hydrogels that are not printable by conventional extrusion bioprinting. This printer presents an easy to build and modify platform to encourage a wider audience to utilize and tailor coaxial bioprinting for their specific requirements.

Bibliographic details

Published
2025-07-02
Journal/source
Scientific Reports
Publisher
Springer Science and Business Media LLC
DOI
10.1038/s41598-025-06478-9
Type
journal-article
Language
en
Volume / issue
15 / 1
Pages
Not supplied
ISSN
2045-2322

Access and metrics

Open access
Yes
OA status
gold
License
cc-by-nc-nd
Version
publishedVersion
Cited by
7
References
43
Retracted
No

Authors and affiliations

  1. Maximilian JergitschUniversitat Internacional de Catalunya
  2. R SoiunovUniversitat Internacional de Catalunya
  3. F. SelingerTU Wien
  4. Martin FrauenlobTU Wien
  5. Luis M. DelgadoUniversitat Internacional de Catalunya
  6. Soledad Pérez‐AmodioUniversitat Internacional de Catalunya
  7. Román A. PérezUniversitat Internacional de Catalunya
  8. Miguel A. Mateos‐TimonedaCorresponding authorUniversitat Internacional de Catalunya

Topics and keywords

3D Printing in Biomedical ResearchAdditive Manufacturing and 3D Printing TechnologiesInnovative Microfluidic and Catalytic Techniques InnovationExtrusionFabricationCoaxialComputer scienceMaterials scienceBiomedical engineeringEngineeringMedicineMechanical engineeringComposite materialPathology

Funding

  • Generalitat de Catalunya · 2021 SGR 00565
  • Ministerio de Ciencia e Innovación · PID2022-137962OBI00
Perspective and practical signals

Why it matters

Coaxial extrusion expands tool capability (e.g., core–shell) with DIY accessibility.

Limitations

No limitation note curated yet.